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China Leading Manufacturer of Railway Wheelset Press

 

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Double Head Cylinders 2500kN Wheel Assembly Line

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Certification
China Hubei Heqiang Machinery Development Limited by Share Ltd certification
China Hubei Heqiang Machinery Development Limited by Share Ltd certification
We bought from Hubei Heqiang a 200t Hydraulic Wheel Press from 20 May, 2020. Since it was put into operation in Febuary, 2021, the press was in good operation without problems. The opeation is very easy and we are very happy with this purchase.

—— Milos Vukovic

Hi Freeman, thanks for your support on the wheelset press. Everything is now in perfect condition and working properly.

—— JORGE CASTRO

Double Head Cylinders 2500kN Wheel Assembly Line

Double Head Cylinders 2500kN Wheel Assembly Line
Double Head Cylinders 2500kN Wheel Assembly Line Double Head Cylinders 2500kN Wheel Assembly Line Double Head Cylinders 2500kN Wheel Assembly Line Double Head Cylinders 2500kN Wheel Assembly Line

Large Image :  Double Head Cylinders 2500kN Wheel Assembly Line Get Best Price

Product Details:
Place of Origin: China
Brand Name: Heqiang Machinery
Certification: ISO9001
Model Number: HQ01-AK250
Payment & Shipping Terms:
Minimum Order Quantity: One set
Price: Negotiable
Packaging Details: Standard export packing
Delivery Time: 6 months after advance payment & design finalization
Payment Terms: T/T, L/C
Supply Ability: 20 sets per year
Detailed Product Description
Application: Railway Depots, Vehicle Enterprises Usage: Automatic Wheelset Assembly
Pressing Force: 2500kN Ram Cylinder: Double Cylinder
Track Gauge: Standard, Wide,narrow Or Meter Gauge Operation Mode: Automatic And Manual
Warranty: One Year After-sales Service: Engineer Available To Service Machiney Oversea
High Light:

2500kN wheel assembly line

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ISO9001 wheel assembly line

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Double Head Cylinders Wheelset Press

250 Tons Automatic Wheelset Assembly Cell Assembly Line
 
Application scope:
This Automatic Wheelset Assembly Cell assembly line is used to the automatic assembly of the wheelsets (wheels and brake disc) of the railway rolling stocks. The assembly cell is applicable for standarg gauge, narrow gauge, meter gauge and board gauge.
 
The Wheelset Assembly Cell consists of:

  • 1 set of automatic wheelset press with pressing force of 250 tons
  • 1 set of wheelset pre-assembly stand
  • 1 set of Wheel conveyor line
  • 1 set of Axle conveyor line

 
Technical parameters of the Wheelset Press:

Pressing force 2500 kN (250 tons)
Ram cylinder Double head cylinders
Fast forward speed ≥ 500 mm/min
Pressing speed 50~240 mm/min
Max centre load 10000 kg
Hydraulic System pressure 31.5MPa
Main power supply 3 phase, AC, 380V/50HZ
Cycle time 6 min/axle
Inner distance control accuracy ≤ ±0.2 mm
Wheel position difference control accuracy ≤ ±0.2 mm
Displacement sensor accuracy 0.014 mm
Pressure sensor accuracy 0.25%FS
Concentricity of cylinders' centerline ≤ ±0.4 mm
Track gauge 1000 mm ~ 1676 mm
Maximum wheelset weight 2500 kg
Axle length to be pressed 1600 ~ 2600 mm
Wheel diameter Φ650 ~ Φ1050 mm
Wheel seat diameter Φ120 ~ Φ250 mm

(*Above parameters are indicative, and can be modified as percustomer's requirements.)
 
Performance Features of the Wheelset Press:

  • Automatically mount the 2 wheels on the same axle simultanously without turning the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side
  • Automatically control the inner distance and wheel position tolerance.
  • Adopt Siemens S7-300 PLC and AdvanTech Industrial computer to control and achieve the fully automatic pressing operation.
  • Both automatic and manual mode are available for option.
  • The wheelset press can track and control the whole process, detect the pressing condition of the
    wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
  • The measurement unit will automatically detect and collect the relevant data and display it on the screen.
  • Automatic recording of mounting curve, radial and axial run-out and back pressure test of each mounted component;
  • Overall gantry frame structure, with high strength, good rigidity and less deformation.
  • Movable resistant column.
  • Double ram cylinder pressing.
  • Unique Invention patented cylindrical ram for wheel mounting, with high pressing accuracy.
  • Special patented centring mechanisms for center hole positioning.
  • Standard roll-in or pass-through design.
  • Applicable to the wheelset with standard, narrow, meter and board gauge.

 
Overview of Hubei Heqiang:
Hubei Heqiang Machinery is the leading manufacturer of wheel set press machines in China. It offers the most advanced wheel set pressing equipment available in the railway and other relevant industry. The wheelset presses are used to mount and dismount all of the elements on the axle (wheel discs, brake discs, gears and bearings). With both single and double cylinder version available for option and capacity range from 200 to 800 tons. Our vast range of machines can satisfy all customer requirements in both maintenance and mass production applications.
 
Our fully automatic double cyliner wheelset press is the most advanced wheel press machine available on the market today. Available in capacity ranging from 200 to 500 tons. This machine features a precisely positioned cylinder on each side of the machine along with our state-of-the-art measuring system that utilizes a high-tech servo system and a series of analog laser measuring devices to position each wheel-set component with high precision. All tooling is specialized and easily exchanged to safely accommodate a large variety of wheel set components and configurations. A rotation device are optional to be supplied with the machine to perform wheel back-to-back, axial run-out and radial run-out measurements after the mounting process has been completed.
 
Cooperation contact:
If you are interested in our wheelset presses or any assistance required, please feel free to contact us for more information.
 
Double Head Cylinders 2500kN Wheel Assembly Line 0

Contact Details
Hubei Heqiang Machinery Development Limited by Share Ltd

Contact Person: sales

Tel: +8615337398239

Send your inquiry directly to us