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Smart Wheel Demount Press Cell For Wagon Wheelset Dismount 15 Sets Per Hour
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Product Details:
Payment & Shipping Terms:
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Detailed Product Description
| Application: | Railway Workshop | Usage: | Wheel Demount |
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| Pressing Force: | 500 Tons Or 600 Tons | Ram Cylinder: | Double Cylinders |
| Dismount Mode: | Double End Dismounting | Productivity: | 15~20 Wheelset Per Hour |
| Control Mode: | Siemens PLC + Advantech Computer | Total Installed Power: | Not More Than 50 KW |
| Highlight: | wagon wheelsets Wheel Demount Press Cell,500t Wheel Demount Press Cell,Smart Automatic Wheelset Demount Press Cell |
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500t Wheel Demount Press Cell for Wagon Wheelset Dismounting 15 sets per Hour
Application scope:
This Automatic Wheelset Demount Press Cell (Wheel dismount line) is used to dismount the wagon wheelsets.
The Wheelset Press Cell consists of:
- 1 set of double cylinder wheelset demount press
- 1 set of wheelset loading trolley
- 2 set of wheel overturning and stacking machine
- 1 set of Axle storage rack
Operation procedure:
- First, the movable baffle devices of the wheelset press move to the set position
- The the wheelset rolls onto the loading trolley and the trolley delivers the wheelset into the press and make the wheels insert into the baffle devices
- The trolley exits out of the press
- The Press rams extend out to dismount the wheels and brake disc.
- The baffle devices retract and the dismounted wheels rolls onto the wheel overturning machine, overturned and stacked, and lifted away by crane.
- Meanwhile, the trolley goes to pick up the dismounted axle and sends it to the axle storage rack, and lifted away by the crane.
Technical parameters of the Wheelset Dismount Press:
| Maximum cylinder force | 500 tons or 600 tons |
| Number of Ram cylinder | 2 pcs (1 left + 1 right) |
| Piston stroke | 900 mm |
| Piston rod approach speed | 200~400 mm/min |
| Piston rod pressing speed | 10~200 mm/min |
| Wheelset aupport trolley | 1 set |
| Max trolley load | 3000 kg |
| Hydraulic system pressure | ≤ 31.5MPa |
| Main power supply | 3 phase, AC, 380V/50HZ |
| Auxiliary power voltage | DC 24V |
| Total installed power | Approx. 50 kW |
| Pressure sensor accuracy | ≤ 0.5%FS |
| Displacement sensor accuracy | 0.01 mm |
| Ram cylinder detection accuracy | 0.01 mm |
| Cycle time for dismounting 2 wheels | ≤ 3 min |
| Cycle time for the whole dismounting process | ≤ 5 min |
| Control mode | Siemens PLC + industrial computer |
| Wheel diameter | Φ760 ~ Φ1016 mm |
| Axle length | 2000 ~ 2400 mm |
(*Above parameters are indicative, and can be modified as percustomer's requirements.)
Performance Features of the Wheelset Disassembly Press:
- Automatically dismount the 2 wheels on the same axle simultanously without reversing the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side.
- Both automatic and manual mode are available for option.
- The wheelset press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
- The measurement unit will automatically detect and collect the relevant data and display it on the screen.
- Overall gantry frame structure, with sufficient strength and rigidity, good shock resisting.
- Movable baffle devices for dismounting the wheels.
- Double ram cylinder pressing.
- Special patented centring mechanisms for center hole positioning.
- Adopt Siemens S7-300 PLC and AdvanTech Industrial computer to control and achieve the fully automatic pressing operation.
- With self-diagnosis function.
Contact Details
Hubei Heqiang Machinery Development Limited by Share Ltd
Contact Person: Freeman Hu
Tel: +86-15337398239
Send your inquiry directly to us
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